Transform your dull concrete floors into stunning, durable surfaces that’ll last for decades. Professional epoxy floor installation offers a perfect blend of aesthetics and functionality, making it an increasingly popular choice for both residential and commercial spaces.
You’ll find that epoxy flooring isn’t just about creating a glossy finish – it’s a comprehensive flooring solution that protects against chemicals spills repairs existing damage and provides an easy-to-maintain surface. Whether you’re revamping your garage workshop or upgrading your retail space a professionally installed epoxy floor system delivers exceptional value and unmatchable durability.
Key Takeaways
- The installation process requires meticulous surface preparation, including moisture testing, concrete profiling and repair work, which significantly impacts the final quality and longevity of the epoxy floor
Preparing Your Floor for Professional Installation
Professional epoxy floor installation requires meticulous preparation to ensure optimal adhesion and long-lasting results. The preparation phase determines the quality and durability of the final coating.
Surface Preparation Requirements
Proper surface preparation creates an ideal foundation for epoxy adhesion through specific cleaning and repair steps:
- Remove existing coatings through diamond grinding or shot blasting
- Repair cracks larger than 3mm with epoxy filler compound
- Fill holes deeper than 6mm with epoxy mortar
- Clean oil spots using commercial degreasers
- Sweep debris with industrial vacuum systems
- Profile concrete surface to achieve 2-3mm texture depth
- Address uneven areas with self-levelling compound
Moisture Testing and Assessment
Moisture content evaluation prevents coating failures through systematic testing protocols:
- Conduct calcium chloride testing for 72 hours
- Measure relative humidity using in-situ probes
- Test multiple areas (1 test per 93 square metres)
- Record readings below 3 pounds per 1,000 square feet
- Check surface pH levels (ideal range: 7-9)
- Document ambient temperature (15-21°C optimal)
- Verify humidity levels below 80%
| Moisture Test Type | Acceptable Reading | Testing Duration |
|---|---|---|
| Calcium Chloride | <3 lbs/1000ft²/24hr | 72 hours |
| Relative Humidity | <75% | 24 hours |
| Surface pH | 7-9 | Immediate |
| Concrete Moisture Meter | <4% | Immediate |
The substrate must achieve these moisture parameters before installation proceeds. Environmental conditions significantly impact moisture levels, requiring continuous monitoring throughout the preparation phase.
The Professional Installation Process
Professional or DIY epoxy floor installation follows a systematic sequence of layered applications. Each layer serves a specific purpose in creating a durable, seamless surface with optimal adhesion and performance characteristics.
Primer Application
Primer application creates the foundation for the epoxy flooring system. A specialised epoxy primer penetrates the concrete substrate, sealing pores and promoting adhesion between the concrete and subsequent layers. The primer requires 12-24 hours to cure in temperatures between 18-24°C before proceeding with additional coats.
Base Coat and Colour Systems
The base coat application delivers the primary strength and colour of the epoxy system. Here’s what the process involves:
- Mixing epoxy resin with hardener in precise ratios using calibrated equipment
- Applying the mixture using specialised rollers or squeegees at 2-3mm thickness
- Broadcasting decorative flakes or quartz aggregates for slip resistance
- Allowing 24 hours curing time between coats in controlled conditions
- Adding multiple base coats for high-traffic areas requiring enhanced durability
- Seals decorative elements like flakes or metallic pigments
- Creates UV resistance for exterior applications
- Enhances chemical resistance properties
- Determines the final gloss level (matte, satin or high-gloss)
- Cures completely within 72 hours at 20°C
| Layer Type | Thickness | Cure Time | Temperature Range |
|---|---|---|---|
| Primer | 0.25-0.5mm | 12-24 hrs | 18-24°C |
| Base Coat | 2-3mm | 24 hrs | 18-24°C |
| Topcoat | 0.5-1mm | 72 hrs | 18-24°C |
Conclusion
Professional epoxy floor installation represents a significant investment in your property’s future. While the initial costs may seem substantial the long-term benefits far outweigh the expense. You’ll enjoy a durable high-performance flooring solution that withstands heavy use chemical exposure and daily wear while maintaining its attractive appearance.
With proper maintenance and care your epoxy floor system can serve you reliably for decades. The key lies in choosing qualified professionals who understand the importance of thorough preparation and precise application techniques. Their expertise ensures you’ll receive a flooring solution that meets your specific needs and delivers lasting value.
Remember that quality epoxy flooring isn’t just about aesthetics – it’s an investment in safety durability and peace of mind for your space.
Frequently Asked Questions
How much does professional epoxy flooring cost?
Professional epoxy flooring costs between £30-£100 per square metre. The final price varies based on surface preparation requirements, system thickness, decorative options, site accessibility, and regional labour rates.
How long does epoxy floor installation take?
A complete professional epoxy floor installation typically takes 3-5 days. This includes 1-2 days for surface preparation, followed by primer application (12-24 hours cure time), base coat (24 hours), and topcoat (72 hours for full cure).
Can epoxy flooring be installed over existing concrete?
Yes, but proper surface preparation is crucial. The concrete must be thoroughly cleaned, repaired, and tested for moisture content. Existing coatings need removal, and the surface requires profiling to ensure optimal adhesion of the epoxy system.
How soon can I walk on newly installed epoxy flooring?
Light foot traffic is typically allowed after 24 hours following the final coat application. However, full cure and maximum durability are achieved after 72 hours. Heavy equipment and vehicle traffic should wait 7 days.
